HILPCB is a professional PCB manufacturing and assembly factory specializing in Rogers circuit board production for high-frequency and microwave applications. With advanced fabrication equipment and experienced engineering teams, we deliver Rogers circuit boards that meet the demanding requirements of telecommunications, automotive radar, aerospace, medical, and industrial electronics.
Whether you need prototype Rogers circuit boards for development or high-volume production for commercial deployment, our comprehensive manufacturing capabilities ensure consistent quality, competitive pricing, and reliable delivery schedules.
Rogers Circuit Board Applications We Serve
Our Rogers circuit board manufacturing supports diverse high-frequency applications across multiple industries:
Telecommunications Infrastructure
- 5G base stations and massive MIMO antenna arrays
- Microwave backhaul radios and point-to-point links
- Small cell and distributed antenna systems
- Satellite ground stations and VSAT terminals
Automotive Electronics
- 77GHz/79GHz automotive radar sensors (ACC, AEB, BSD)
- V2X communication modules for connected vehicles
- Advanced driver assistance systems (ADAS)
- Electric vehicle wireless charging systems
Aerospace and Defense
- Aircraft avionics and communication systems
- UAV/drone control and telemetry circuits
- Military radar and electronic warfare equipment
- Satellite payload electronics
Industrial and Medical
- Industrial IoT wireless sensors and gateways
- Medical imaging equipment (MRI, CT scanners)
- Test and measurement instrumentation
- RF power amplifiers and signal generators
Our high-frequency PCB expertise covers frequencies from 500 MHz to 110 GHz, supporting all your Rogers circuit board requirements.
Rogers Material Options and Specifications
We manufacture Rogers circuit boards using the complete range of Rogers Corporation high-frequency laminates:
RO4000 Series (Most Popular for Commercial Applications)
- RO4003C: Dk 3.38, Df 0.0027 @ 10GHz - cost-effective for volume production
- RO4350B: Dk 3.48, Df 0.0037 @ 10GHz - excellent performance-to-cost balance
- RO4360G2: Dk 6.15, Df 0.0038 @ 10GHz - high dielectric constant applications
RO3000 Series (Ultra-Low Loss for Demanding Applications)
- RO3003: Dk 3.00, Df 0.0013 @ 10GHz - lowest loss for maximum range/sensitivity
- RO3006: Dk 6.15, Df 0.0020 @ 10GHz - high Dk with low loss
- RO3010: Dk 10.2, Df 0.0022 @ 10GHz - miniaturization applications
Specialized Rogers Materials
- RO5000 Series: PTFE-based for extreme frequency/temperature applications
- TMM Series: Thermoset ceramic for tight tolerance requirements
- RT/duroid Series: Traditional PTFE laminates for legacy designs
All Rogers circuit board materials include full material certification and Dk/Df test reports. We also offer Rogers PCB hybrid stackups combining Rogers materials with FR4 to optimize both performance and cost.
Rogers Circuit Board Manufacturing Capabilities
Fabrication Specifications
Our Rogers circuit board production facility delivers precision manufacturing:
- Layer count: 1-40+ layers (single-layer to complex multilayer PCB stackups)
- Board thickness: 0.2mm - 6.0mm
- Copper weight: 0.5 oz - 6 oz (including heavy copper PCB options)
- Minimum line width/spacing: 75μm / 75μm (3mil / 3mil)
- Via technology: Through-hole, blind, buried, microvias
- Impedance control: ±3 ohm tolerance with TDR verification
- Surface finish: ENIG, Immersion Silver, Immersion Tin, HASL, OSP
Advanced Manufacturing Features
- Laser direct imaging (LDI): Precise pattern transfer for fine-line Rogers circuit boards
- Controlled depth drilling: Optimized via structures for RF performance
- Precision registration: ±0.075mm layer-to-layer alignment for HDI PCB designs
- Material characterization: Dk/Df testing validating electrical properties
- Impedance testing: 100% electrical testing with detailed test reports
We also manufacture rigid-flex PCB combining Rogers materials with flexible circuits for applications requiring both RF performance and mechanical flexibility.
Rogers Circuit Board Assembly Services
Complete Rogers circuit board assembly capabilities under one roof:
SMT Assembly
- Component range: 01005 to large BGAs and QFNs
- Placement accuracy: ±0.025mm for precision RF component placement
- Inspection: AOI, SPI, and X-ray for BGA verification
- Volume capacity: Prototype to millions of units annually
Our SMT assembly lines are optimized for Rogers circuit board handling, with specialized fixtures preventing substrate damage during processing.
Through-Hole Assembly
- Component types: Connectors, inductors, transformers, high-power components
- Soldering methods: Wave, selective, and hand soldering
- Quality standards: IPC-A-610 Class 2 and Class 3
Through-hole assembly services complement SMT processes for complete Rogers circuit board solutions.
Turnkey Solutions
- Component sourcing: Authorized distributors and verified supply chains
- Inventory management: Consignment and JIT delivery programs
- Testing: Functional testing, RF testing, environmental testing
- Box build: Complete product assembly including enclosures and cables
Our turnkey assembly services reduce your supply chain complexity and accelerate time-to-market.
Quality and Certifications
HILPCB maintains comprehensive quality management systems:
- ISO 9001:2015: Quality management system certification
- IATF 16949: Automotive quality standards (for automotive Rogers circuit boards)
- AS9100D: Aerospace quality standards (for aerospace applications)
- ISO 13485: Medical device quality systems
- IPC-A-600: PCB acceptability standards
- IPC-A-610 Class 3: High-reliability assembly standards
- UL: Safety certifications for North American markets
- RoHS and REACH: Environmental compliance
Every Rogers circuit board undergoes rigorous inspection including:
- Automated optical inspection (AOI)
- X-ray inspection for internal defects
- Electrical testing (flying probe or fixture)
- Impedance and RF testing when specified
- Visual inspection per IPC standards
Why Choose HILPCB for Rogers Circuit Board Manufacturing
Technical Expertise: Engineering teams with decades of RF/microwave PCB experience provide design support and DFM optimization.
Material Knowledge: Direct partnerships with Rogers Corporation ensure authentic materials and technical support for your Rogers circuit board designs.
Manufacturing Excellence: Advanced equipment and processes deliver consistent quality from prototype through production volumes.
Flexible Production: Supporting low-volume small batch assembly through large volume assembly with the same quality standards.
Fast Turnaround: Standard lead times 2-3 weeks for prototypes, 3-4 weeks for production, with rush services available.
Competitive Pricing: Volume discounts, material optimization, and efficient manufacturing keep Rogers circuit board costs competitive.
Global Service: Manufacturing facilities and engineering support serving customers worldwide.
Rogers Circuit Board Design Support
Our engineering team provides comprehensive design assistance:
- DFM analysis: Reviewing designs for manufacturability before production
- Stackup design: Optimizing multilayer stackups for electrical performance and cost
- Impedance calculation: Verifying transmission line geometries
- Thermal analysis: Ensuring adequate heat dissipation for high-power circuits
- Material selection: Recommending optimal Rogers materials for your application and budget
We work with your design files (Gerber, ODB++, or native CAD formats) and provide feedback to optimize your Rogers circuit board for production.
Delivery and Logistics
Reliable delivery schedules and global shipping:
Lead times:
- Quick-turn prototypes: 5-7 working days
- Standard production: 10-15 working days
- Volume orders: 15-20 working days
Shipping options: DHL, FedEx, UPS for urgent deliveries; sea freight for large volumes
Packaging: ESD-safe packaging, moisture barrier bags, vacuum-sealed for long-term storage
Documentation: Full inspection reports, material certifications, test data, and compliance certificates
Getting Started with Your Rogers Circuit Board Project
Step 1: Submit your requirements through our online quote system or contact our sales team
Step 2: Receive detailed quotation including material recommendations, lead time, and pricing
Step 3: Approve quote and provide design files (Gerber, BOM, assembly drawings)
Step 4: DFM review and engineering questions resolved
Step 5: Production begins with regular updates on manufacturing progress
Step 6: Quality inspection and testing before shipment
Step 7: Delivery to your facility with complete documentation
Frequently Asked Questions
Q1: What is the minimum order quantity for Rogers circuit boards?
A: We support orders from single prototypes to millions of units. No minimum order quantity required, though pricing becomes more competitive at higher volumes (typically 50+ pieces).
Q2: Can you manufacture Rogers circuit boards with mixed materials?
A: Yes, we specialize in hybrid stackups combining Rogers materials (for RF layers) with standard FR4 PCB materials (for digital/power layers), optimizing both performance and cost.
Q3: Do you provide impedance testing for Rogers circuit boards?
A: Yes, all Rogers circuit boards with impedance requirements include TDR (Time Domain Reflectometry) testing with detailed test reports showing measured vs. specified impedance values.
Q4: What file formats do you accept for Rogers circuit board orders?
A: We accept Gerber (RS-274X), ODB++, and native design files from Altium, Eagle, KiCad, and other CAD tools. Our team can also work from PDF drawings for quick quotes.
Q5: Can you handle complete product assembly beyond just Rogers circuit boards?
A: Yes, our box build assembly services include complete product manufacturing: Rogers circuit board fabrication and assembly, enclosure assembly, cable assembly, functional testing, and packaging - delivering finished products ready for market.