Highleap PCB Factory offers turnkey SMT (Surface Mount Technology) assembly solutions tailored for the next generation of compact, high-performance electronics. With high-speed lines and intelligent inspection systems, we enable both rapid prototyping and high-volume production with consistently high quality.
We serve a wide range of industries—from consumer electronics and automotive to industrial automation and medical devices. Whether you're launching a prototype or need to scale to tens of thousands of units, Highleap is your ideal partner for flexible and reliable PCBA.
Full SMT Assembly Capabilities
Highleap supports the following SMT technologies and requirements:
- Placement of 01005, BGA, QFN, LGA, CSP, POP, and fine-pitch components
- Double-sided SMT assembly for dense board layouts
- RoHS-compliant soldering with lead-free alloys
- Mixed SMT plus THT assembly workflows
- Selective soldering and nitrogen reflow for heat-sensitive parts
We also accommodate special demands such as via-in-pad, edge plating, underfill, bottom-terminated components, and hybrid PCB architectures.
Precision Equipment and Process Automation
Our production lines integrate:
- Yamaha and Juki pick-and-place machines > 250,000 CPH
- SPI (Solder Paste Inspection) to verify paste volume and stencil alignment
- AOI (Automated Optical Inspection) post-reflow for defect detection
- X-ray inspection for BGA, QFN, LGA and other hidden joints
- Multi-zone reflow ovens with nitrogen control
An MES system enables barcode traceability, live SPC dashboards, and automated pass/fail classification.
From Prototyping to Mass Production
We offer scalable volumes:
- Prototypes: 5–50 units, 3–5 day turnaround
- Pilot Runs: 100–1,000 units for validation and certification
- Mass Production: 100,000+ units/month with JIT delivery
Every project includes a pre-production DFM (Design for Manufacturability) review to eliminate issues early.
Engineering Support & Value-Added Services
Beyond assembly, our engineering team provides:
- DFM and DFT reviews of layouts, stencil designs, and BOMs
- PCB stack-up consulting for impedance control and signal integrity
- Mechanical assembly (cable/harness integration, enclosure fit-checks)
- Customized packaging, labeling, and barcoding for warehouse readiness
These services reduce rework, accelerate qualification, and simplify supply chain management.
Comprehensive Component Sourcing
We partner with authorized distributors (Digikey, Mouser, Arrow, Avnet, Future) and franchised brokers to offer:
- BOM lifecycle and cost analysis
- EOL/NRND replacement recommendations
- Part authentication and anti-counterfeit verification
- Vendor-managed inventory and buffer stock options
Choose full-turnkey, part-turnkey, or consigned models to suit your procurement strategy.
Quality Assurance & Testing
Every board undergoes rigorous QA:
- 100% SPI/AOI and X-ray inspections
- Manual inspection per IPC-A-610 Class 2 & 3
- ICT (In-Circuit Test) and FCT (Functional Circuit Test)
- Burn-in, temperature cycling, and environmental stress screening
Digital FAI reports, SPC/CPK data, and batch traceability records are available on demand.
Applications & Industry Use Cases
Ideal for:
- IoT sensors and smart home devices
- Wearable and medical electronics
- Automotive lighting, infotainment, and ECU modules
- Industrial PLCs, drives, and motor controllers
- RF/5G communications, LoRaWAN, and satellite modules
- Embedded computing, FPGA and AI accel boards
From one-off prototypes to long-term production, we adapt to your lifecycle.
Why Partner with Highleap?
- ISO 9001:2015 and UL certification
- IPC-A-610 Class 2 & 3 trained operators
- ESD-protected & clean-room facilities
- Flexible MOQs and fast turnaround
- English & Chinese bilingual support
- NDA-protected data handling
Our commitment: build every board right the first time.
Let’s Build Your Next SMT Product
SMT assembly is the heart of modern electronics. Send us your Gerber files and BOM to start—Highleap delivers the precision, speed, and quality you trust.